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How to achieve stable operation of automatic batching system

How to achieve stable operation of automatic batching system

(Summary description)The automatic batching system has become a necessary equipment for the intelligent management of the whole plant. It replaces the traditional manual batching, solves the problems of slow batching and poor accuracy, and greatly improves the production efficiency. How to judge the quality of the batching system mainly depends on the stability of the long-term operation of the system. The stable operation of the batching system mainly depends on two parts: the control system and the weighing mechanical equipment. The control part of automatic batching is the system software, which is the preliminary designer's full investigation of the production process, as well as the prediction of various emergencies that will occur in the process of use, to write a simple and rationalized program. And through the dynamic picture, the actual data is transmitted to the industrial control computer in real time to ensure the reliable operation of the system, and complete the material feeding, conveying, unloading, mixing and other processes. The industrial control function with a well-designed program can precisely control the speed of the motor. When the blanking does not reach the set value, high-speed blanking is used. When it is close to the system required value, the PLC jog control mode is used to blank the material. When the batching value is slowly reached, The motor stops turning. Only reliable software is not enough, the stability of mechanical execution components is also very important, we choose brand components: Siemens PLC, METTLER TOLEDO load cells, etc. For the entire PLC control cabinet, our Rongxin design department completes the drawings and completes the cabinet configuration in the engineering department; in addition, the mechanical part of the whole system is independently completed by the Rongxin workshop, and is responsible for on-site installation; reduce intermediate links and reduce error rates . Hardware and software complement each other. The optimization of software and the reliability of hardware operation ensure the long-term operation stability of the batching system on site, and realize automatic all-day uninterrupted production.

How to achieve stable operation of automatic batching system

(Summary description)The automatic batching system has become a necessary equipment for the intelligent management of the whole plant. It replaces the traditional manual batching, solves the problems of slow batching and poor accuracy, and greatly improves the production efficiency. How to judge the quality of the batching system mainly depends on the stability of the long-term operation of the system. The stable operation of the batching system mainly depends on two parts: the control system and the weighing mechanical equipment.
The control part of automatic batching is the system software, which is the preliminary designer's full investigation of the production process, as well as the prediction of various emergencies that will occur in the process of use, to write a simple and rationalized program. And through the dynamic picture, the actual data is transmitted to the industrial control computer in real time to ensure the reliable operation of the system, and complete the material feeding, conveying, unloading, mixing and other processes. The industrial control function with a well-designed program can precisely control the speed of the motor. When the blanking does not reach the set value, high-speed blanking is used. When it is close to the system required value, the PLC jog control mode is used to blank the material. When the batching value is slowly reached, The motor stops turning.

Only reliable software is not enough, the stability of mechanical execution components is also very important, we choose brand components: Siemens PLC, METTLER TOLEDO load cells, etc. For the entire PLC control cabinet, our Rongxin design department completes the drawings and completes the cabinet configuration in the engineering department; in addition, the mechanical part of the whole system is independently completed by the Rongxin workshop, and is responsible for on-site installation; reduce intermediate links and reduce error rates .

Hardware and software complement each other. The optimization of software and the reliability of hardware operation ensure the long-term operation stability of the batching system on site, and realize automatic all-day uninterrupted production.

  • Categories:Company news
  • Time of issue:2022-01-17 15:17
  • Views:
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The automatic batching system has become a necessary equipment for the intelligent management of the whole plant. It replaces the traditional manual batching, solves the problems of slow batching and poor accuracy, and greatly improves the production efficiency. How to judge the quality of the batching system mainly depends on the stability of the long-term operation of the system. The stable operation of the batching system mainly depends on two parts: the control system and the weighing mechanical equipment.
The control part of automatic batching is the system software, which is the preliminary designer's full investigation of the production process, as well as the prediction of various emergencies that will occur in the process of use, to write a simple and rationalized program. And through the dynamic picture, the actual data is transmitted to the industrial control computer in real time to ensure the reliable operation of the system, and complete the material feeding, conveying, unloading, mixing and other processes. The industrial control function with a well-designed program can precisely control the speed of the motor. When the blanking does not reach the set value, high-speed blanking is used. When it is close to the system required value, the PLC jog control mode is used to blank the material. When the batching value is slowly reached, The motor stops turning.

Only reliable software is not enough, the stability of mechanical execution components is also very important, we choose brand components: Siemens PLC, METTLER TOLEDO load cells, etc. For the entire PLC control cabinet, our Rongxin design department completes the drawings and completes the cabinet configuration in the engineering department; in addition, the mechanical part of the whole system is independently completed by the Rongxin workshop, and is responsible for on-site installation; reduce intermediate links and reduce error rates .

Hardware and software complement each other. The optimization of software and the reliability of hardware operation ensure the long-term operation stability of the batching system on site, and realize automatic all-day uninterrupted production.

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