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How does the automatic batching control system improve production efficiency
- Categories:Industry Information
- Time of issue:2022-01-17 15:13
(Summary description)In various production fields, such as chemical industry, metallurgy, building materials, pharmaceuticals, grain, feed, food and other industries, the batching process is a very important link in the production process, which has a significant impact on the output and quality of production. The traditional industrial batching system is not completely intelligent, informatized and automated, and there are many problems: 1. The batching speed and accuracy cannot meet the production needs; 2. Unable to meet the control requirements of various materials and ingredients; 3. Unable to meet the needs of formula change and adjustment; 4. Materials may be affected by ambient temperature and humidity; 5. The on-site production dust is large and the environment is harsh; 6. The information transmission is not timely, and the management and production are faulty. In the face of many problems, traditional industrial batching methods have been unable to meet the production needs of enterprises, affecting the production efficiency and production quality of enterprises. The automatic and intelligent batching control system has become a problem that many production enterprises cannot wait to solve. The intelligent batching control system is guided by the customer's material characteristics, formula, and production process, and uses belts or batching spirals as conveying tools to complete the proportioning control of bulk materials and various data management in the production process according to user requirements. This system is an integrated system integrating software and hardware, basic production and management, helping enterprises to achieve the purpose of improving production efficiency, optimizing production environment, reducing costs and enhancing scientific management. In terms of measurement control, the load cell and speed sensor have high sensitivity, and the core components are imported brands, which are less affected by the environment and have higher measurement accuracy. The measurement accuracy provides a guarantee for accurate control and production quality. The control system is realized by a high-performance programmable controller, and the upper computer can be used for formula management, screen man-machine dialogue, storage, query and printing of weighing data, etc., to realize the automation of ingredients. The weighing instrument is no longer a simple calculation and display function. It has many functions such as self-diagnosis, automatic zero tracking, dynamic weighing, data communication, etc., which improves the accuracy and strengthens the automation of batching control. In the face of complex and changeable formulas and a variety of material ingredients, the automatic batching control system can flexibly adjust the proportion of various materials according to the customer's actual formula and production process, and the customer only needs to set the parameters on the upper computer. In view of the changeable, harsh and dusty on-site environment, and the material may be affected by temperature and humidity, the batching control system can select the appropriate conveying and measuring equipment according to the material, such as vacuum feeder, screw feeder, and belt conveyor. A sealing structure can be added. On the one hand, it can improve and optimize the production environment, on the other hand, it can prevent the material from spilling and cause material waste, and at the same time protect the material. The batching control system independently developed by Corey not only solves the difficult problem of batching control in on-site production, but also can be matched with the management system of the whole plant. The system metering control data is uploaded and displayed to the relevant management department in real time, and a visual data report is generated. The manager can remotely monitor the production, and scientific production scheduling decisions have strong data support. In addition, in order to protect the security of data, the system can set different levels of operation permissions to avoid artificial cheating and protect the production data of enterprises. Corey automatic batching and conveying system, customized for your entire plant.
How does the automatic batching control system improve production efficiency
(Summary description)In various production fields, such as chemical industry, metallurgy, building materials, pharmaceuticals, grain, feed, food and other industries, the batching process is a very important link in the production process, which has a significant impact on the output and quality of production. The traditional industrial batching system is not completely intelligent, informatized and automated, and there are many problems:
1. The batching speed and accuracy cannot meet the production needs;
2. Unable to meet the control requirements of various materials and ingredients;
3. Unable to meet the needs of formula change and adjustment;
4. Materials may be affected by ambient temperature and humidity;
5. The on-site production dust is large and the environment is harsh;
6. The information transmission is not timely, and the management and production are faulty.
In the face of many problems, traditional industrial batching methods have been unable to meet the production needs of enterprises, affecting the production efficiency and production quality of enterprises. The automatic and intelligent batching control system has become a problem that many production enterprises cannot wait to solve. The intelligent batching control system is guided by the customer's material characteristics, formula, and production process, and uses belts or batching spirals as conveying tools to complete the proportioning control of bulk materials and various data management in the production process according to user requirements. This system is an integrated system integrating software and hardware, basic production and management, helping enterprises to achieve the purpose of improving production efficiency, optimizing production environment, reducing costs and enhancing scientific management.
In terms of measurement control, the load cell and speed sensor have high sensitivity, and the core components are imported brands, which are less affected by the environment and have higher measurement accuracy. The measurement accuracy provides a guarantee for accurate control and production quality. The control system is realized by a high-performance programmable controller, and the upper computer can be used for formula management, screen man-machine dialogue, storage, query and printing of weighing data, etc., to realize the automation of ingredients. The weighing instrument is no longer a simple calculation and display function. It has many functions such as self-diagnosis, automatic zero tracking, dynamic weighing, data communication, etc., which improves the accuracy and strengthens the automation of batching control.
In the face of complex and changeable formulas and a variety of material ingredients, the automatic batching control system can flexibly adjust the proportion of various materials according to the customer's actual formula and production process, and the customer only needs to set the parameters on the upper computer.
In view of the changeable, harsh and dusty on-site environment, and the material may be affected by temperature and humidity, the batching control system can select the appropriate conveying and measuring equipment according to the material, such as vacuum feeder, screw feeder, and belt conveyor. A sealing structure can be added. On the one hand, it can improve and optimize the production environment, on the other hand, it can prevent the material from spilling and cause material waste, and at the same time protect the material.
The batching control system independently developed by Corey not only solves the difficult problem of batching control in on-site production, but also can be matched with the management system of the whole plant. The system metering control data is uploaded and displayed to the relevant management department in real time, and a visual data report is generated. The manager can remotely monitor the production, and scientific production scheduling decisions have strong data support. In addition, in order to protect the security of data, the system can set different levels of operation permissions to avoid artificial cheating and protect the production data of enterprises.
Corey automatic batching and conveying system, customized for your entire plant.
- Categories:Industry Information
- Time of issue:2022-01-17 15:13
- Views:
In various production fields, such as chemical industry, metallurgy, building materials, pharmaceuticals, grain, feed, food and other industries, the batching process is a very important link in the production process, which has a significant impact on the output and quality of production. The traditional industrial batching system is not completely intelligent, informatized and automated, and there are many problems:
1. The batching speed and accuracy cannot meet the production needs;
2. Unable to meet the control requirements of various materials and ingredients;
3. Unable to meet the needs of formula change and adjustment;
4. Materials may be affected by ambient temperature and humidity;
5. The on-site production dust is large and the environment is harsh;
6. The information transmission is not timely, and the management and production are faulty.
In the face of many problems, traditional industrial batching methods have been unable to meet the production needs of enterprises, affecting the production efficiency and production quality of enterprises. The automatic and intelligent batching control system has become a problem that many production enterprises cannot wait to solve. The intelligent batching control system is guided by the customer's material characteristics, formula, and production process, and uses belts or batching spirals as conveying tools to complete the proportioning control of bulk materials and various data management in the production process according to user requirements. This system is an integrated system integrating software and hardware, basic production and management, helping enterprises to achieve the purpose of improving production efficiency, optimizing production environment, reducing costs and enhancing scientific management.
In terms of measurement control, the load cell and speed sensor have high sensitivity, and the core components are imported brands, which are less affected by the environment and have higher measurement accuracy. The measurement accuracy provides a guarantee for accurate control and production quality. The control system is realized by a high-performance programmable controller, and the upper computer can be used for formula management, screen man-machine dialogue, storage, query and printing of weighing data, etc., to realize the automation of ingredients. The weighing instrument is no longer a simple calculation and display function. It has many functions such as self-diagnosis, automatic zero tracking, dynamic weighing, data communication, etc., which improves the accuracy and strengthens the automation of batching control.
In the face of complex and changeable formulas and a variety of material ingredients, the automatic batching control system can flexibly adjust the proportion of various materials according to the customer's actual formula and production process, and the customer only needs to set the parameters on the upper computer.
In view of the changeable, harsh and dusty on-site environment, and the material may be affected by temperature and humidity, the batching control system can select the appropriate conveying and measuring equipment according to the material, such as vacuum feeder, screw feeder, and belt conveyor. A sealing structure can be added. On the one hand, it can improve and optimize the production environment, on the other hand, it can prevent the material from spilling and cause material waste, and at the same time protect the material.
The batching control system independently developed by Corey not only solves the difficult problem of batching control in on-site production, but also can be matched with the management system of the whole plant. The system metering control data is uploaded and displayed to the relevant management department in real time, and a visual data report is generated. The manager can remotely monitor the production, and scientific production scheduling decisions have strong data support. In addition, in order to protect the security of data, the system can set different levels of operation permissions to avoid artificial cheating and protect the production data of enterprises.
Corey automatic batching and conveying system, customized for your entire plant.
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