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kelishi丨Three advantages of pneumatic conveying system compared to mechanical conveying

kelishi丨Three advantages of pneumatic conveying system compared to mechanical conveying

  • Categories:News Center
  • Time of issue:2022-05-06 11:20

(Summary description)One thing all mechanical conveying systems have in common is a large number of moving parts. Various belts, rollers and bearings are used in its construction, all of which require maintenance. Failure to do proper maintenance can result in failures that can result in serious damage to the conveyor system and bulk material. Mechanical conveying systems such as bucket chain plate belts can fail if a single belt or chain in the system breaks. Even if only a single part fails, all working parts of a mechanical conveying system need to be maintained and inspected individually, which increases production costs. The pneumatic conveying system is only broken down into a few key working parts: air compressor or vacuum pump, feeding device, conveying pipeline, and material gas separation device. Each part of the system is individually repairable, all equipment is in a fixed position, and only the faulty part needs to be repaired when there is a problem with the system. Pneumatic conveying systems rely on airflow generated by fans or blowers to transport bulk powders, with no moving parts prone to mechanical failure, keeping productivity and efficiency at the highest level.   Retrofit flexibility If process changes require expansion of the mechanical conveying system, new equipment is usually required in addition to the existing equipment. For example, if a conveyor belt system is used to feed a furnace, and the company wants to add another furnace at some point, then a whole new mechanical conveyor system needs to be built. In this case, for the pneumatic conveying system, it is only necessary to install a simple diverter valve and piping for the new furnace, saving the cost of adding a lot of new mechanical equipment. In the case of possible expansion of the scope of the conveying system, the pneumatic conveying system is more convenient. This not only saves space in the factory, but also saves a lot of expansion costs.   safer Another consequence of working with a large number of moving parts is the need for greater safety awareness among workers. Gears, bearings, belts and other moving parts all increase the risk of worker injury. These moving mechanical parts require more maintenance and repairs. Pneumatic conveying systems essentially eliminate this risk because all parts are sealed to contain pressure or vacuum, so there are few exposed moving parts. Another advantage of pneumatic conveying systems is noise control. Motors, transmissions, chains, belts and other moving parts essential to mechanical conveying systems naturally generate more noise. Fewer working parts and quieter operation in a pneumatic conveying system ultimately result in a more comfortable and safer work environment. By placing the air source in an enclosed environment, noise is virtually eliminated and the compressed air is easily piped to the entry point of the pneumatic conveying system. Pneumatic conveying systems not only protect the safety of employees, but also the material being conveyed. Food powders such as icing sugar, flour, etc., which are conveyed naked, attract various insects. At the same time, it also absorbs moisture from the air, and when there is too much moisture, it will cause caking, making it difficult for downstream equipment to work properly, such as feeders or batching systems. By keeping the conveying environment closed and conveying air dry, the pneumatic conveying system can convey the drying of bulk materials and ensure their good transfer ability.   Pneumatic Conveying Systems: Maximum Efficiency, Best Performance Today, large quantities of powder materials are transported quickly and efficiently using pneumatic conveying systems, and the closed design protects the environment, workers and the material itself from being disturbed during the pneumatic conveying process. The overall flexibility of the process helps handle many challenging materials, including calcium carbonate, carbon black, ceramic dust, and lead oxide, to name a few.

kelishi丨Three advantages of pneumatic conveying system compared to mechanical conveying

(Summary description)One thing all mechanical conveying systems have in common is a large number of moving parts. Various belts, rollers and bearings are used in its construction, all of which require maintenance. Failure to do proper maintenance can result in failures that can result in serious damage to the conveyor system and bulk material. Mechanical conveying systems such as bucket chain plate belts can fail if a single belt or chain in the system breaks. Even if only a single part fails, all working parts of a mechanical conveying system need to be maintained and inspected individually, which increases production costs.

The pneumatic conveying system is only broken down into a few key working parts: air compressor or vacuum pump, feeding device, conveying pipeline, and material gas separation device. Each part of the system is individually repairable, all equipment is in a fixed position, and only the faulty part needs to be repaired when there is a problem with the system. Pneumatic conveying systems rely on airflow generated by fans or blowers to transport bulk powders, with no moving parts prone to mechanical failure, keeping productivity and efficiency at the highest level.



 

Retrofit flexibility

If process changes require expansion of the mechanical conveying system, new equipment is usually required in addition to the existing equipment. For example, if a conveyor belt system is used to feed a furnace, and the company wants to add another furnace at some point, then a whole new mechanical conveyor system needs to be built. In this case, for the pneumatic conveying system, it is only necessary to install a simple diverter valve and piping for the new furnace, saving the cost of adding a lot of new mechanical equipment. In the case of possible expansion of the scope of the conveying system, the pneumatic conveying system is more convenient. This not only saves space in the factory, but also saves a lot of expansion costs.



 

safer

Another consequence of working with a large number of moving parts is the need for greater safety awareness among workers. Gears, bearings, belts and other moving parts all increase the risk of worker injury. These moving mechanical parts require more maintenance and repairs. Pneumatic conveying systems essentially eliminate this risk because all parts are sealed to contain pressure or vacuum, so there are few exposed moving parts.

Another advantage of pneumatic conveying systems is noise control. Motors, transmissions, chains, belts and other moving parts essential to mechanical conveying systems naturally generate more noise. Fewer working parts and quieter operation in a pneumatic conveying system ultimately result in a more comfortable and safer work environment. By placing the air source in an enclosed environment, noise is virtually eliminated and the compressed air is easily piped to the entry point of the pneumatic conveying system.

Pneumatic conveying systems not only protect the safety of employees, but also the material being conveyed. Food powders such as icing sugar, flour, etc., which are conveyed naked, attract various insects. At the same time, it also absorbs moisture from the air, and when there is too much moisture, it will cause caking, making it difficult for downstream equipment to work properly, such as feeders or batching systems. By keeping the conveying environment closed and conveying air dry, the pneumatic conveying system can convey the drying of bulk materials and ensure their good transfer ability.



 

Pneumatic Conveying Systems: Maximum Efficiency, Best Performance

Today, large quantities of powder materials are transported quickly and efficiently using pneumatic conveying systems, and the closed design protects the environment, workers and the material itself from being disturbed during the pneumatic conveying process. The overall flexibility of the process helps handle many challenging materials, including calcium carbonate, carbon black, ceramic dust, and lead oxide, to name a few.

  • Categories:News Center
  • Time of issue:2022-05-06 11:20
  • Views:
Information

One thing all mechanical conveying systems have in common is a large number of moving parts. Various belts, rollers and bearings are used in its construction, all of which require maintenance. Failure to do proper maintenance can result in failures that can result in serious damage to the conveyor system and bulk material. Mechanical conveying systems such as bucket chain plate belts can fail if a single belt or chain in the system breaks. Even if only a single part fails, all working parts of a mechanical conveying system need to be maintained and inspected individually, which increases production costs.

The pneumatic conveying system is only broken down into a few key working parts: air compressor or vacuum pump, feeding device, conveying pipeline, and material gas separation device. Each part of the system is individually repairable, all equipment is in a fixed position, and only the faulty part needs to be repaired when there is a problem with the system. Pneumatic conveying systems rely on airflow generated by fans or blowers to transport bulk powders, with no moving parts prone to mechanical failure, keeping productivity and efficiency at the highest level.

科里时丨气力输送系统相比机械输送的三大优势

 

Retrofit flexibility

If process changes require expansion of the mechanical conveying system, new equipment is usually required in addition to the existing equipment. For example, if a conveyor belt system is used to feed a furnace, and the company wants to add another furnace at some point, then a whole new mechanical conveyor system needs to be built. In this case, for the pneumatic conveying system, it is only necessary to install a simple diverter valve and piping for the new furnace, saving the cost of adding a lot of new mechanical equipment. In the case of possible expansion of the scope of the conveying system, the pneumatic conveying system is more convenient. This not only saves space in the factory, but also saves a lot of expansion costs.

科里时丨气力输送系统相比机械输送的三大优势

 

safer

Another consequence of working with a large number of moving parts is the need for greater safety awareness among workers. Gears, bearings, belts and other moving parts all increase the risk of worker injury. These moving mechanical parts require more maintenance and repairs. Pneumatic conveying systems essentially eliminate this risk because all parts are sealed to contain pressure or vacuum, so there are few exposed moving parts.

Another advantage of pneumatic conveying systems is noise control. Motors, transmissions, chains, belts and other moving parts essential to mechanical conveying systems naturally generate more noise. Fewer working parts and quieter operation in a pneumatic conveying system ultimately result in a more comfortable and safer work environment. By placing the air source in an enclosed environment, noise is virtually eliminated and the compressed air is easily piped to the entry point of the pneumatic conveying system.

Pneumatic conveying systems not only protect the safety of employees, but also the material being conveyed. Food powders such as icing sugar, flour, etc., which are conveyed naked, attract various insects. At the same time, it also absorbs moisture from the air, and when there is too much moisture, it will cause caking, making it difficult for downstream equipment to work properly, such as feeders or batching systems. By keeping the conveying environment closed and conveying air dry, the pneumatic conveying system can convey the drying of bulk materials and ensure their good transfer ability.

科里时丨气力输送系统相比机械输送的三大优势

 

Pneumatic Conveying Systems: Maximum Efficiency, Best Performance

Today, large quantities of powder materials are transported quickly and efficiently using pneumatic conveying systems, and the closed design protects the environment, workers and the material itself from being disturbed during the pneumatic conveying process. The overall flexibility of the process helps handle many challenging materials, including calcium carbonate, carbon black, ceramic dust, and lead oxide, to name a few.

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