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Reducing the Production Cost of Manufacturing Enterprises with Pneumatic Conveying System

Reducing the Production Cost of Manufacturing Enterprises with Pneumatic Conveying System

  • Categories:News Center
  • Time of issue:2022-05-06 10:33

(Summary description)Just as customers expect manufacturers to deliver innovative products, in today's economic pressures, customers also expect companies to focus on reducing costs rather than shifting the pressure of rising costs. For production companies, this entails optimizing plant efficiency through increased automation. These investments in automated production lines create an increase in output per man-hour and a reduction in cost per unit. Pneumatic conveying systems can reduce costs by increasing productivity, solving costly safety and hygiene issues, increasing the flexibility of production lines, eliminating product contamination, and many other issues.   labor cost Labor is one of the highest costs for manufacturing companies, and the minimum wage has always been a topic of discussion. When the production cost reduction brought by automation is lower than the minimum wage, the manufacturing company will adopt automated production, which brings a confusion, automation Does production cause workers to lose their jobs? From the point of view of an October 2016 Washington Post article "Don't Blame the Robots," which asserted that automation is not the cause of unemployment, in 1965, Yale Brosen at the University of Chicago Booth A published paper, "Don't Fear Automation," can put it this way: "Automation leads to redeployment of jobs, not job losses." Automated production that experiences rapid growth enables organizations to manage that growth in a way that meets demand without exceeding cash flow and reducing profits. As coffee producers experience exponential growth, material handling is entirely manual, including dosing, blending and other intermediate steps. The labor required to deliver all the materials quickly increased to 40 people, but it still couldn't keep up with demand. To protect company profits and ensure growth without running into trouble, the coffee maker installed six vacuum pneumatic conveying systems, reducing the number of workers to 12 in three shifts. Two of the pneumatic conveying systems include load cells and weight control systems that act as weigh hoppers on both mixers. Four additional vacuum receivers are mounted in pairs, one pair on each of the two hoppers feeding the coffee packaging machine.   Yield Improvement Whether it's an increase in market demand or ultimately a start-up whose business plan ensures that equipment investment is always ahead of orders, pneumatic conveying systems often enable manufacturers to reduce the time it takes to produce a unit of product. After building up a strong industry presence and global distribution channels for several years, a professional paint company plans to invest in a large mixer and adopt an automatic feeding system to solve the trouble of slow manual feeding. However, the company needed to find a way to load the 1,000-pound capacity mixer that was about 7 feet tall. Previously hand-loaded, 160-pound buckets, five pounds at a time, took three days, and there was no safe way to put those buckets into the mixer. Not only was it slow, it was ergonomically flawed, with every scoop carrying dust in the air. To feed the agitator, a unique adjustment to the vacuum delivery, called "direct feed agitator feed", is designed for direct feed loads of agitators, mixers, reactors and any vessel capable of withstanding a vacuum, allowing A non-standard dual-purpose system that uses the same pneumatic conveying system to load and unload mixers has tripled throughput after the production company has reduced the time it took to weigh, mix, pack, and put on the shelf for one day over the past three days. Reducing man-hours and increasing production speeds are not the only cost-effective ways to automate processes with pneumatic conveying systems. The pneumatic conveying system also increases the reliability of the system, thereby increasing the planned production time. By operating 24/7, production businesses require constant production volumes. With a tight production schedule, any downtime immediately impacts revenue. However, when other machinery fails (usually a bucket elevator), traditional conveying equipment (such as a bucket elevator) cannot easily re-route the product (usually a bucket elevator), resulting in a production downtime of at least 30 minutes.   The key to plant efficiency is the ability to convey the equipment used in production to properly mate with the packaging equipment. Ultimately, when the packaging machine goes offline, the product should be rerouted to the handler. Likewise, the conveying equipment should adjust the speed when the packaging machine fills bags of different sizes. Using the pneumatic conveying system, if the packaging machine fails, the product can be easily transferred to other machines at the touch of a button. By eliminating many of the production/packaging bottlenecks of the bucket elevator system, the pneumatic conveying system can add approximately 8 hours of production time per week.

Reducing the Production Cost of Manufacturing Enterprises with Pneumatic Conveying System

(Summary description)Just as customers expect manufacturers to deliver innovative products, in today's economic pressures, customers also expect companies to focus on reducing costs rather than shifting the pressure of rising costs. For production companies, this entails optimizing plant efficiency through increased automation. These investments in automated production lines create an increase in output per man-hour and a reduction in cost per unit.

Pneumatic conveying systems can reduce costs by increasing productivity, solving costly safety and hygiene issues, increasing the flexibility of production lines, eliminating product contamination, and many other issues.



 

labor cost
Labor is one of the highest costs for manufacturing companies, and the minimum wage has always been a topic of discussion. When the production cost reduction brought by automation is lower than the minimum wage, the manufacturing company will adopt automated production, which brings a confusion, automation Does production cause workers to lose their jobs?

From the point of view of an October 2016 Washington Post article "Don't Blame the Robots," which asserted that automation is not the cause of unemployment, in 1965, Yale Brosen at the University of Chicago Booth A published paper, "Don't Fear Automation," can put it this way: "Automation leads to redeployment of jobs, not job losses."

Automated production that experiences rapid growth enables organizations to manage that growth in a way that meets demand without exceeding cash flow and reducing profits.

As coffee producers experience exponential growth, material handling is entirely manual, including dosing, blending and other intermediate steps. The labor required to deliver all the materials quickly increased to 40 people, but it still couldn't keep up with demand.

To protect company profits and ensure growth without running into trouble, the coffee maker installed six vacuum pneumatic conveying systems, reducing the number of workers to 12 in three shifts. Two of the pneumatic conveying systems include load cells and weight control systems that act as weigh hoppers on both mixers. Four additional vacuum receivers are mounted in pairs, one pair on each of the two hoppers feeding the coffee packaging machine.



 

Yield Improvement Whether it's an increase in market demand or ultimately a start-up whose business plan ensures that equipment investment is always ahead of orders, pneumatic conveying systems often enable manufacturers to reduce the time it takes to produce a unit of product.

After building up a strong industry presence and global distribution channels for several years, a professional paint company plans to invest in a large mixer and adopt an automatic feeding system to solve the trouble of slow manual feeding.

However, the company needed to find a way to load the 1,000-pound capacity mixer that was about 7 feet tall. Previously hand-loaded, 160-pound buckets, five pounds at a time, took three days, and there was no safe way to put those buckets into the mixer.

Not only was it slow, it was ergonomically flawed, with every scoop carrying dust in the air.
To feed the agitator, a unique adjustment to the vacuum delivery, called "direct feed agitator feed", is designed for direct feed loads of agitators, mixers, reactors and any vessel capable of withstanding a vacuum, allowing A non-standard dual-purpose system that uses the same pneumatic conveying system to load and unload mixers has tripled throughput after the production company has reduced the time it took to weigh, mix, pack, and put on the shelf for one day over the past three days.

Reducing man-hours and increasing production speeds are not the only cost-effective ways to automate processes with pneumatic conveying systems. The pneumatic conveying system also increases the reliability of the system, thereby increasing the planned production time.

By operating 24/7, production businesses require constant production volumes. With a tight production schedule, any downtime immediately impacts revenue. However, when other machinery fails (usually a bucket elevator), traditional conveying equipment (such as a bucket elevator) cannot easily re-route the product (usually a bucket elevator), resulting in a production downtime of at least 30 minutes.



 

The key to plant efficiency is the ability to convey the equipment used in production to properly mate with the packaging equipment. Ultimately, when the packaging machine goes offline, the product should be rerouted to the handler. Likewise, the conveying equipment should adjust the speed when the packaging machine fills bags of different sizes.

Using the pneumatic conveying system, if the packaging machine fails, the product can be easily transferred to other machines at the touch of a button. By eliminating many of the production/packaging bottlenecks of the bucket elevator system, the pneumatic conveying system can add approximately 8 hours of production time per week.

  • Categories:News Center
  • Time of issue:2022-05-06 10:33
  • Views:
Information

Just as customers expect manufacturers to deliver innovative products, in today's economic pressures, customers also expect companies to focus on reducing costs rather than shifting the pressure of rising costs. For production companies, this entails optimizing plant efficiency through increased automation. These investments in automated production lines create an increase in output per man-hour and a reduction in cost per unit.

Pneumatic conveying systems can reduce costs by increasing productivity, solving costly safety and hygiene issues, increasing the flexibility of production lines, eliminating product contamination, and many other issues.

用气力输送系统降低制造企业生产成本

 

labor cost
Labor is one of the highest costs for manufacturing companies, and the minimum wage has always been a topic of discussion. When the production cost reduction brought by automation is lower than the minimum wage, the manufacturing company will adopt automated production, which brings a confusion, automation Does production cause workers to lose their jobs?

From the point of view of an October 2016 Washington Post article "Don't Blame the Robots," which asserted that automation is not the cause of unemployment, in 1965, Yale Brosen at the University of Chicago Booth A published paper, "Don't Fear Automation," can put it this way: "Automation leads to redeployment of jobs, not job losses."

Automated production that experiences rapid growth enables organizations to manage that growth in a way that meets demand without exceeding cash flow and reducing profits.

As coffee producers experience exponential growth, material handling is entirely manual, including dosing, blending and other intermediate steps. The labor required to deliver all the materials quickly increased to 40 people, but it still couldn't keep up with demand.

To protect company profits and ensure growth without running into trouble, the coffee maker installed six vacuum pneumatic conveying systems, reducing the number of workers to 12 in three shifts. Two of the pneumatic conveying systems include load cells and weight control systems that act as weigh hoppers on both mixers. Four additional vacuum receivers are mounted in pairs, one pair on each of the two hoppers feeding the coffee packaging machine.

用气力输送系统降低制造企业生产成本

 

Yield Improvement Whether it's an increase in market demand or ultimately a start-up whose business plan ensures that equipment investment is always ahead of orders, pneumatic conveying systems often enable manufacturers to reduce the time it takes to produce a unit of product.

After building up a strong industry presence and global distribution channels for several years, a professional paint company plans to invest in a large mixer and adopt an automatic feeding system to solve the trouble of slow manual feeding.

However, the company needed to find a way to load the 1,000-pound capacity mixer that was about 7 feet tall. Previously hand-loaded, 160-pound buckets, five pounds at a time, took three days, and there was no safe way to put those buckets into the mixer.

Not only was it slow, it was ergonomically flawed, with every scoop carrying dust in the air.
To feed the agitator, a unique adjustment to the vacuum delivery, called "direct feed agitator feed", is designed for direct feed loads of agitators, mixers, reactors and any vessel capable of withstanding a vacuum, allowing A non-standard dual-purpose system that uses the same pneumatic conveying system to load and unload mixers has tripled throughput after the production company has reduced the time it took to weigh, mix, pack, and put on the shelf for one day over the past three days.

Reducing man-hours and increasing production speeds are not the only cost-effective ways to automate processes with pneumatic conveying systems. The pneumatic conveying system also increases the reliability of the system, thereby increasing the planned production time.

By operating 24/7, production businesses require constant production volumes. With a tight production schedule, any downtime immediately impacts revenue. However, when other machinery fails (usually a bucket elevator), traditional conveying equipment (such as a bucket elevator) cannot easily re-route the product (usually a bucket elevator), resulting in a production downtime of at least 30 minutes.

用气力输送系统降低制造企业生产成本

 

The key to plant efficiency is the ability to convey the equipment used in production to properly mate with the packaging equipment. Ultimately, when the packaging machine goes offline, the product should be rerouted to the handler. Likewise, the conveying equipment should adjust the speed when the packaging machine fills bags of different sizes.

Using the pneumatic conveying system, if the packaging machine fails, the product can be easily transferred to other machines at the touch of a button. By eliminating many of the production/packaging bottlenecks of the bucket elevator system, the pneumatic conveying system can add approximately 8 hours of production time per week.

For snack food manufacturers, replacing bucket elevators with a pneumatic conveying system eliminates the need for monthly preventive maintenance on the 20 or so moving parts of their bucket elevator-type systems. Now, with a pneumatic conveying system, food producers can add nearly 30 hours of production time per year simply by cleaning or replacing hoses and checking the motor and oil twice a year.

Contrary to open air power delivery systems, which can cause respiratory hazards, a fully enclosed pneumatic delivery system has few moving parts due to the many moving parts of the operator, often requiring the operator to wear a dust mask (which increases cost), and when cleaning Strict safety measures are required to contribute to plant and personnel safety.

用气力输送系统降低制造企业生产成本

 

clean and safe
Because the inherent properties of pneumatic systems prevent loose powder from spreading into the air, it can provide a cleaner and safer environment for the surrounding environment, and more and more organizations are investigating the safety reasons for using pneumatic conveying systems.
According to OSHA, in the commodity production industry, which accounts for 35 percent of all occupational illness and injury cases, "manual handling of materials is a major source of compensable injuries."

When feasible, it is a best practice to reduce hazards by engineering hazards outside of the design process. While four out of five manual material injuries affect the back when manually transporting dry bulk materials (lifting, repetitive motion, slipping and falling), the pneumatic conveying system effectively eliminates other undesirable safety hazards such as poor breathing conditions and dust problems.

Any time a pneumatic conveying system is used, the costs associated with storage and the potential for dust explosions will be reduced. The right system means eliminating labor-intensive cleaning of floors, surfaces, and unnecessary mechanical cleaning.

In addition to creating a safer environment (due to its closed nature) requiring less cleaning, the ability to recycle or recycle materials is another way production businesses can save money by using closed vacuum systems.

用气力输送系统降低制造企业生产成本

 

agriculture
Product recycling in many industries is an important aspect of reducing costs, whether in processing recycled products for reuse or separating products and reducing waste. From finely powdered substances to larger particles, pneumatic experts know how to achieve minimal waste.

In the baking and snack industries, dispensing screws for dry material dispensers eliminate waste or material waste in operations such as sesame seed and corn meal toppers and spreaders.

Usually, the hopper that conveys the product to the dispenser by the pneumatic conveying system is located right above the batcher, causing the dry material to gather in the center of the batcher, requiring the operator to regularly spread the material evenly in the batcher by hand to ensure uniformity Distributed product.

Distributing Screws for Dry Material Dispensers feature a long extension tube with adjustable slots that connect to a pneumatic conveying system for even distribution of material throughout the dispenser with no operation required The operator monitors the machine and returns unused product into the system.

Sometimes, recycling a product is not about delivering it back into the system, but separating it for a completely different purpose.

An animal laboratory has reduced its conventional waste stream by approximately 75% using a pneumatic system to separate out organic corn meal feedstock for bedding. Not only does the system save about 10 hours of labor per week, but it also converts waste into a product that can be reused as fertilizer.

In today's downturn, only those companies with the most operational efficiency, flexibility and cost-effectiveness will survive. The pneumatic conveying system will effectively help enterprises reduce production costs and improve production efficiency.

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